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EV Battery

Insulation · Cushioning · Sealing & Bonding

Precision die-cutting tapes play a pivotal role in enhancing the safety, performance, and thermal efficiency of EV battery systems. They enable key functions such as structural bonding, electrical insulation, heat dissipation, impact cushioning, and EMI shielding in battery modules and packs.

Engineered for Safety, Efficiency, and High-Speed Assembly

Designed to meet strict industry standards, EV battery tapes enhance structural integrity, improve heat dissipation, and ensure electrical safety, all while supporting automated, high-speed assembly processes. Typical applications include:

Blue PET insulation film and orange die-cut insulation tape applied on prismatic battery cells
Cell-to-Cell Insulation

PET insulating tape, PI tape, and similar materials are used to prevent electrical short circuits.

High-strength double-sided foam tape bonding the frame of an EV battery module
Cell Fixation & Structural Reinforcement

Use high-strength double-sided tape and foam tape to absorb shock, bond and support the structure.

Thermally conductive pad placed between battery cells and an aluminum cooling plate
Thermal Management

Thermally conductive tapes and foams are utilized in heat dissipation modules and for bonding battery cores to enhance heat transfer efficiency.

Flame-retardant insulation barrier installed between cells inside a battery pack
Flame Retardancy

Flame retardant tapes, compliant with UL 94 standards, are used for thermal insulation, fire prevention, and enhancing overall battery safety.

Automated placement of custom die-cut gaskets onto prismatic battery cells
Module/Pouch Assembly

Customized die-cut shapes enable automated placement and enhance assembly efficiency.

Grey EVA foam edge protection strips fitted inside an EV battery pack enclosure
Edge Protection & Cushioning

Die-cut foam and EVA materials protect the battery structure by absorbing impact and preventing friction.

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Recommended Materials for EV Battery

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